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Synchronizing and Auto Load Sharing Panel

Nextgen Power Controls is a leading manufacturer and supplier of Synchronizing and Auto Load Sharing Panels in India. Renowned for innovation and quality, we provide dependable, high-performance power management solutions tailored to meet the needs of industries, commercial facilities, and critical infrastructure.

Our panels are engineered to ensure seamless synchronization, automatic load sharing, and uninterrupted power supply across multiple power sources—such as mains, grid, and generators. Designed with advanced microprocessor-based controllers and high customization potential, our panels offer exceptional flexibility to suit specific client requirements.

Advanced Power Management Capabilities

Nextgen’s Synchronizing and Load Sharing Panels facilitate:

  • Automatic Synchronization of multiple power sources.
  • Efficient Load Sharing between gensets or between mains and generator power.
  • Stable Power Transition during switchover or parallel operation.
  • Microprocessor-Based Controllers with customizable configurations and user-friendly interfaces.
  • These panels are ideal for critical applications where power continuity and load balancing are essential—such as hospitals, data centers, industries, and infrastructure projects.
Technical Specifications

Construction Details:

  • Modular / Non-compartmentalized construction.
  • Rugged structure using MS CRCA / Stainless Steel.
  • Available for Indoor / Outdoor installations.
  • Single Front or Double Front operation as per layout needs.
  • Future extensibility provisions integrated.
  • Rubber gaskets are provided to meet IP protection standards (IP42 / IP52 / IP54 / IP55 / IP65).
  • Effective heat dissipation through exhaust fans or louvers.

Pre-Treatment and Painting:

  • Three-Tank / Seven-Tank chemical pre-treatment process for anti-corrosion protection.
  • Final paint shade as per IS standards or custom client specifications.
  • Options: Synthetic Enamel, Epoxy Primer, or Powder Coating.
Busbar Arrangement & Cable Management:

  • Busbars are made of electrical-grade aluminum or copper.
  • Main busbar chamber at top or bottom for flexibility in layout.
  • A separate chamber is provided for vertical dropper arrangements.
  • Busbar system designed to handle required current ratings and fault withstand levels.
  • Temperature rise controlled as per IS 8623 standards.
  • High-quality SMC/DMC busbar supports for safety and durability.
  • Top / Bottom cable entry supported with detachable gland plates.
Assembly & Wiring:

  • All components sourced from approved, reputed vendors per final approved drawings.
  • Internal layout engineered for optimal space utilization.
  • Wiring: 660V / 1100V grade PVC-coated, stranded copper flexible wires.
  • High-conductivity crimping lugs used for all internal terminations.
Quality Assurance & Control:

  • Rigorous inspection of fabrication and dimensions as per approved General Arrangement (G.A.) drawings.
  • Thorough quality checks on painting, powder coating, and assembly processes.
  • Electrical testing and functionality verification before dispatch.

Key Features:

  • Fully automated synchronization and load-sharing control.
  • High-speed and safe switching between sources.
  • Microprocessor-based intelligent control panel with user-defined settings.
  • Designed for scalability and integration with modern power systems.
  • Optional communication modules: RS485, Ethernet, GSM for remote monitoring.

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